Build It
Built from simple work, careful measurements, and patience
The Affordaplane is a project for beginner and expert builders alike, using common tools and straightforward aluminum construction.
Is this project right for you?
Building the Affordaplane is a lot like building a large model airplane: follow the plans step by step, pay attention to detail, and make each part carefully.
The project is especially suited to people who want to know their aircraft from the inside out and who value a build-as-you-go approach.
Commonly required skills and tools
Affordaplane construction includes cutting, drilling, bending metal, filing, and sanding. Helpful tools include a jigsaw, chop saw with metal cutoff blade, speed square, files, emery cloth, clamps, and a belt sander for aluminum parts.
Build journey
From plans to first flight
- Plans
- Fuselage
- Wings
- Landing Gear
- Engine
- Covering
- Inspection
- First Flight
Build flow
Construction sequence overview
This overview shows the general shape of an Affordaplane project. The official Affordaplane plans and construction manual control the actual build process and order.
- Planning and workspaceGather plans, materials, and a flat work surface.
- Fuselage structureCut square aluminum tubing and gussets carefully.
- Wings and control surfacesBuild round-tube flying surfaces and prepare covering.
- Landing gearAssemble gear according to the plans and chosen configuration.
- Engine and controlsInstall the selected engine and aircraft controls.
- Final assemblyBring structure, covering, controls, and systems together.
- Inspection and testingInspect, weigh, test, and seek qualified help before flight.
Aluminum approach
The Affordaplane uses mostly 6061-T6 aluminum, with 4130 steel wing attach fittings discussed in the workshop material. Local metal suppliers may help reduce shipping costs.
No-welding design
The fuselage construction uses bolted aluminum tube and gusset assemblies. Dave emphasizes that builders do not need welding equipment or aircraft tube welding skills for this airplane.
Build videos and builder resources
Jon Croke built an Affordaplane and documented the process on video. His step-by-step build series, HomebuiltHelp.com resources, and Affordaplane Construction Video DVD are recommended references for builders who want to see the airplane come together in practice.
The Affordaplane Eagles Nest and the official Facebook group are also useful places to see builder aircraft, completed airplanes, and community discussion.
Inspection and testing considerations
Builders should inspect every part, smooth edges and burrs, verify fit, confirm weight and balance, and get qualified local aviation help before first flight. This overview introduces the process, but it cannot replace the plans, regulations, training, or inspection judgment.